TECH FOCUS | SMART MANUFACTURING SOLUTIONS
In recent years, surging demand for smartphones, HPC applications, and automotive electronics has led to a shortage of IC substrates and continued capacity growth. Substrate manufacturers must respond quickly to market demand, prompting many of them to move toward smart factories.
However, digital transformation toward a smart factory is not easy. Manufacturers must integrate equipment parameters across the plant, establish production histories, improve equipment utilization, and enhance product quality in order to handle advanced process orders.
However, digital transformation toward a smart factory is not easy. Manufacturers must integrate equipment parameters across the plant, establish production histories, improve equipment utilization, and enhance product quality in order to handle advanced process orders.
SynPower launched the AVRIOT smart manufacturing solution, which can rapidly integrate PLC / PC equipment and significantly improve production capacity.
A production process may involve numerous equipment types and brands, including various PLC and PC architectures with different communication methods, making it difficult to effectively connect information. In addition, production history tracking requires 2D code reading and traceability. Because each process has different chemical characteristics, barcodes must be matched with suitable code readers and light sources.
To address these challenges, SynPower applies AVRIOT Smart Manufacturing Solution. Through SynPower’s Edge PC / Server architecture, it rapidly integrates communication protocols for 90% of PLC brands on the market without changing equipment PLC programs. It enables communication, data collection, parameter feedback control, and abnormality alerts. The Edge PC networking solution can also seamlessly upgrade equipment to support the SECS / GEM communication protocol.
Highly customized design for interfaces, equipment management, historical data reports, and permission control. With a web-based platform architecture, management can be performed through a browser without installing additional software.
To address these challenges, SynPower applies AVRIOT Smart Manufacturing Solution. Through SynPower’s Edge PC / Server architecture, it rapidly integrates communication protocols for 90% of PLC brands on the market without changing equipment PLC programs. It enables communication, data collection, parameter feedback control, and abnormality alerts. The Edge PC networking solution can also seamlessly upgrade equipment to support the SECS / GEM communication protocol.
Highly customized design for interfaces, equipment management, historical data reports, and permission control. With a web-based platform architecture, management can be performed through a browser without installing additional software.
99% + Code-reading recognition rate achieved
50% ↓ Time efficiency improved by at least 50%
For production history tracking, SynPower configures suitable code readers and light sources according to barcode display conditions after chemical reactions in different production processes, improving recognition rates. With Edge PC, production history can be matched with machine parameters, linking barcode information with equipment status parameters.
According to substrate manufacturers, the introduction of SynPower’s AVRIOT smart manufacturing solution successfully solved integration challenges and connected various PLC systems. It also enabled production-history code-reading recognition rates to reach 99%, while reducing processing time by at least 50%, significantly improving production efficiency.
SynPower stated that the AVRIOT smart manufacturing solution uses the company’s strengths in information integration to solve interdepartmental information connection and communication challenges. It supports flexible combinations across AR, VR, VIOT, VI, IoT, OT, and different stages of digitalization, helping improve yield and capacity while enabling the industry to truly realize smart factories.
According to substrate manufacturers, the introduction of SynPower’s AVRIOT smart manufacturing solution successfully solved integration challenges and connected various PLC systems. It also enabled production-history code-reading recognition rates to reach 99%, while reducing processing time by at least 50%, significantly improving production efficiency.
SynPower stated that the AVRIOT smart manufacturing solution uses the company’s strengths in information integration to solve interdepartmental information connection and communication challenges. It supports flexible combinations across AR, VR, VIOT, VI, IoT, OT, and different stages of digitalization, helping improve yield and capacity while enabling the industry to truly realize smart factories.
